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Diesel multiple unit

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DMU, type SA108 of Great Poland Voivodship in Poznań, Poland
The Transwa Prospector DEMU capable of up to 200 km/h provides a passenger service between Perth, Western Australia and the mining town of Kalgoorlie

A diesel multiple unit or DMU is a multiple unit train consisting of multiple carriages powered by one or more on-board diesel engines. They may also be referred to as a railcar or railmotor, depending on country.

Design

The diesel engine may be located above the frame in an engine bay or under the floor. Driving controls can be at both ends, on one end or none on the center of a three car sets normally called a "trailer cars", these trailer cars still have motors that rely on cab cars for control.

Types

German DMU of class 628

DMUs are usually classified by the method of transmitting motive power to their wheels.

Diesel mechanical

In a diesel mechanical multiple unit the rotating energy of the engine is transmitted via a gearbox and driveshaft directly to the wheels of the train, much like a car. The transmissions can be shifted manually by the driver, as in the great majority of first-generation British Rail DMUs, but in most applications gears are changed automatically.

Diesel hydraulic

In a diesel hydraulic multiple unit, a hydraulic torque converter, a type of fluid coupling, acts as the transmission medium for the motive power of the diesel engine to turn the wheels. Some units feature a hybrid mix of hydraulic and mechanical transmissions, usually reverting to the latter at higher operating speeds as this decreases engine RPM and noise.

Diesel electric

In a diesel electric multiple unit (DEMU) a diesel engine drives an electrical generator which produces electrical energy. This current is then fed to electric traction motors on the wheels or bogies in the same way as a conventional diesel electric locomotive.

In most modern DEMUs, each car is entirely self-contained and has its own engine, generator and electric motors. In older designs some cars within the consist may be entirely unpowered or only feature electric motors, obtaining electrical current from other cars in the consist which have a generator and engine.

Direct-drive diesel locomotives often require an impractical number of gears to keep the engine within its powerband; coupling the diesel to a generator eliminates this problem. Power still needs to be transmitted to the generator or alternator via a simple gearbox but this is advantageous because;

  • Mere cables transmit the power to the axle traction motors, not a complex system of rods
  • Sending power to a generator via a low powerband, i.e., diesel, is analogous to sending power to a propeller, in that one gear ratio is enough, unlike sending power to wheels, where several ratios are necessary. This is because the high friction between wheels and contact surface requires a low gear for takeoff to avoid stalling, and higher gears thereafter, since the output shaft moves relative to vehicle speed and would over-rev the engine if just one gear was available. In a generator or alternator, the force is magnetism, not a high friction surface so a high gear is fine since the magnetism is not great enough to stall the engine. The result is that the diesel-electric system puts the diesel’s low powerband to best use.
  • Rheostatic braking, sometimes called dynamic, electric or regenerative braking, is also available on some DEMUs. By attaching the motors to an electrical load they act as generators and slow the train down. The load is usually resistors which dissipate electrical energy as heat to the atmosphere, though it is sometimes used to heat the interiors. In some cases it is stored for later use or passed back into external power supplies. The advantage for this method of braking is reduced wear and tear on the main service brakes.
Two SŽ class 711 DMUs connected

Benefits

A train composed of DMU cars scales well as it allows extra passenger capacity to be added at the same time as motive power. It also permits passenger capacity to be matched to demand, and for trains to be split and joined en-route. It is not necessary to match the power available to the size and weight of the train- each unit is capable of moving itself, so as units are added, the power available to move the train increases by the necessary amount.

Distribution of the propulsion among the cars also results in a system that is less vulnerable to single-point-of-failure outages. Many classes of DMU are capable of operating with faulty units still in the consist. Because of the self contained nature of diesel engines, there is no need to run overhead electric lines or electrified track, which can result in lower system construction costs.

Around the World

Asia

Australia

TransAdelaide's 3100-class diesel-electric railcars operating in Adelaide, South Australia

DMUs were first introduced to Australia in the early 20th century for use on quiet branchlines that could not justify a locomotive hauled service. Today a range of modern DMUs are extensively used across Australia for both commuter and intercity routes:

Japan

JR Hokkaido Kiha 261 DMU on Soya Main Line.

The development of DMUs in Japan started in 1950s following the improvement of fuel supply that was critical during World War II. In 1953, the Japanese National Railways put the hydraulic torque converter into practical use. This invention facilitated the development of DMUs, which spread all over the nation as not only on local services but also on long distance express services. In 1960, the 9-car KiHa 80 series DMUs debuted on Hatsukari limited express service connecting Tokyo and Aomori (about 750 km).

Presently, all the passenger railway companies of Japan Railways Group (JR Group) operate DMUs on semi-trunk and local lines while almost all of trunk lines have been electrified. On the JR lines not yet electrified, locomotive trains were abandoned but only small number of sleeper trains. There are also a number of independent railway lines that operate DMUs.

New Zealand

A refurbished ADL class DMU at Britomart Transport Centre in Auckland

Only two classes of DMUs, the NZR ADL class and the NZR ADK class are operated in New Zealand.

The NZR ADL class consists of 10 DMU trains owned by the Auckland Regional Council and operated on the suburban train network by Veolia Transport Auckland. They were originally built by Goninan for the Western Australian Government Railways in the early 1980s, but were purchased by New Zealand Rail Limited in 1993. The entire class underwent a NZ$8.5 million upgrade beginning in April 2002 with all 10 trains being finished by November 2003. Since then the units are typically operated as two car sets with one ADC trailer unit but sets can be coupled together for additional capacity.

The NZR ADK class consists of nine DMU trains (eight operational) which are also owned by the Auckland Regional Council and operated by Veolia. They were built by Commonwealth Engineering for the Western Australian Government Railways in 1967-1968 and purchased alongside the ADL class by NZR in 1993. The operational units underwent refurbishment following the ADL class in 2004 and are since run as permanent 4-car sets (with two ADB trailer units) on the Auckland regional train network. Due to their older age however the ADKs have problems such as a lack of air conditioning, ineffective suspension, and underpowered engines. These issues do not exist with the newer ADL trains.

South Korea

Korail DHC-PP with new CI colour

Korail operates many DMUs. The DHC (Diesel Hydraulic Car), which made its debut for the 1988 Seoul Olympics, can reach speeds up to 150 km/h and serves Saemaul-ho trains. The NDC (New Diesel Car) serves Mugunghwa-ho trains and the CDC (Commute Diesel Car) serves Tonggeun trains. The NDC and CDC can reach speeds up to 100 km/h and are not used for mountainous lines such as the Taebaek Line.


Europe

Germany

German ICE-TD DMU near Rostock

The Flying Hamburger of Germany, introduced 1933, established the then-time fastest regular railway connection of the world. Top speed was 160 km/h, the average speed being 124 km/h on the tracks between Berlin and Hamburg.

The Trans Europ Express travelled international traffic between countries like Germany, France, Italy, Netherlands in the 1950s and 1960s. They were diesel multiple units since the electrical systems varied a lot.

Also from Germany is the CargoSprinter concept. With two motorized units and three flatbed wagons between them, this DMU container train tried to compete with container road trucks by profiting from existing railway access to factories and businesses, but eliminating the need for inflexible locomotive-pulled cargo trains. The payload was 160 tons. Suffering from technical problems and failing political support for short-haul cargo railway connections, the prototypes were sold to Austria.

Currently DMUs are used in large numbers for local traffic (e.g. DB Class 642) and fast, tilting regional traffic (e.g. DB Class 612). The introduction of DB Class 605 as a diesel variant of the tilting EMU DB Class 411/415 in 2001 was not successful.

Ireland

DMU 2751 in Colbert Station, 2006

In the Republic of Ireland the Córas Iompair Éireann (CIE), which controlled the republic's railways between 1945-86, introduced DMUs in the mid-1950s and they were the first diesel trains on many main lines. The Great Northern Railway, merged into CIE at this time, also brought some DMUs of its own of a similar style. They were not well suited to the long-distance tasks and were replaced in a few years by traditional trains with new diesel locomotives, being then mostly restricted to Dublin commuter lines. The power systems were worn out by the 1970s so they were converted to normal carriages pulled by diesel locomotives on these suburban routes, and DMUs disappeared from CIE. But since 1987, Iarnród Éireann (IE) have been increasing the use of this type of train, in order to replace older locomotives and carriages, using new types of train manufactured in a number of overseas countries.

In Northern Ireland the Northern Ireland Railways used DMUs extensively from the 1950s throughout its system, notably the NIR 80 Class introduced in the early 1970s and currently being replaced (as of 2007).

United Kingdom

A Class 221 Virgin Voyager unit approaching Bristol Parkway.

The first significant use of DMUs in the United Kingdom was by the Great Western Railway, which introduced its small but successful series of diesel-mechanical GWR railcars in 1934. The London, Midland and Scottish Railway also experimented with DMUs in the 1930s, both on its own system, and on that of its Northern Irish subsidiary, but development was curtailed by World War II.

After nationalisation, British Railways revived the concept in the early 1950s. At that time there was an urgent need to move away from expensive steam traction which led to many experimental designs using diesel propulsion and multiple units. The early DMUs proved successful, and under BR's 1955 Modernisation Plan the building of a large fleet was authorised. These BR "First Generation" DMUs were built between 1956 and 1963, and some are still in service as of 2008. Most were diesel-mechanical, but a few designs had hydraulic transmissions (these were generally less successful and were withdrawn earlier than the main diesel-mechanical types).

BR's owners, the British Government, required that contracts for the design and manufacture of new locomotives and rolling stock be split between numerous private firms as well as BR's own workshops, while different BR Regions laid down different specifications. The result was a multitude of different types, some of which were built only in small numbers, but in general the First Generation units fell into five distinct groups:

  • "Low Density" units (such as Class 101), designed for use on rural lines and provincial commuter services. These had 3+2 seating in standard class, and had doors located in vestibules separated from the seats. They were initially allocated to all BR regions except the Western and Southern Regions;
  • "High Density" units (such as Class 121), designed for the busy commuter services into London, and also for local services in Birmingham, Liverpool and throughout the BR Western Region. These were built with doors at each seating bay, and bench seats across the full width of the carriage for maximum seating capacity. Many were later rebuilt with 3+2 seating and gangways between carriages;
  • "Cross Country" units, which were essentially more luxurious Low Density units, with 2+2 seating in standard class. They were designed for longer distance rural services, and were originally allocated to the Western and Scottish Regions;
  • 'Intercity' units, which were more substantially constructed, and shared many features with contemporary hauled coaching stock. They were built for express services on important secondary routes on the Scottish, North Eastern and Western Regions.
  • Parcels cars. Those built as such were invariably single cars with a cab at each end, and were built for the Western and London Midland Regions. Later some passenger DMUs were also rebuilt as parcels units.

There were also a small number of four-wheeled railbuses built for the most lightly-used branch lines, but these failed to prevent the closure of such lines, and all of the railbuses had gone by the end of the 1960s.

Diesel Electric Multiple Units (DEMUs) were also developed during the 1950s and 1960s, for use on the Southern Region. The Southern was largely electrified, but required diesel units for the remaining lines, in some cases as stop-gaps pending planned electrification. Diesel-mechanical and diesel-hydraulic units were judged to have inadequate acceleration, which would have caused delays to other traffic when operated over electrified lines. Examples of Southern DEMUs included Classes 205 and 207, which were nick-named "Thumpers" because of their characteristic sound.

At the end of the 1950s, British Railways introduced its Blue Pullman high speed DEMUs. These were few in number and relatively short-lived, but they paved the way for the very successful British Rail "InterCity 125" or High Speed Train (HST) units, which were built between 1975 and 1984 to take over most principal express services on non-electrified routes. These 125mph trains run with a streamlined power car at each end and (typically) 7 or 8 intermediate trailer cars. Although originally classified as DEMUs, the trailer cars are very similar to loco-hauled stock, and the power cars were later reclassified as locomotives under Class 43. They remain in widespread use.

The popular Class 170, the best selling DMU of the last 10 years in the UK.

By the early 1980s, many of the surviving First Generation units were becoming life-expired, which lead to spiralling maintenance costs, poor reliability and a poor public image for the railway. A stopgap solution was to convert some services back to locomotive haulage, as spare locomotives and hauled coaching stock were available, but this also increased operating costs. Commencing in the mid '80s, British Rail embarked upon its so called "Sprinterisation" programme, to replace most of the first generation DMUs and many locomotive-hauled trains with three new families of DMU:

Following the privatisation of British Rail in the late 1990s, several other diesel-hydraulic DMU families have been introduced:

As modern diesel-hydraulic units have sufficient performance to match the acceleration of Electric Multiple Units, they have replaced DEMUs on the former Southern Region local/commuter services. However the vast majority of British non-electric InterCity services are currently operated by Diesel Electric Multiple Units, the HSTs having been joined since privatisation by high speed Bombardier Class 220 Voyager, Class 221 Super-Voyager and Class 222 Meridian/Pioneer express units.

Many of these more recent DMU designs suffer from a poor passenger environment due to the seating layout not being aligned with the window apertures, making it difficult or impossible for passengers in certain seating positions to see out of the windows. In the case of the earlier Mk-3-carriage-based designs, this was done to save money in design by reusing an existing bodyshell of proven safety. However, later designs such as the Voyager units also suffer from the problem despite not being based on earlier BR units; in this case it is simply due to poor design.

North America

Budd Rail Diesel Car RDC-1 #407 of the Cape May Seashore Lines
File:Tri-rail dmu.jpg
South Florida Regional Transportation Authority Tri-Rail Bi-Level DMU.

The most popular Diesel Multiple Units in North America was the Budd Rail Diesel Car (RDC). The RDC was a single passenger car with two diesel engines and two sets of controls. Up to 12 cars could be connected together and all the propulsion systems controlled from a single operator's station or cab. Introduced in 1949, the cars were used on in many ways: on rural railway lines that did not warrant full passenger trains, on commuter services, in medium distance intercity service, and even in long-haul local services in Western North America.

Canada

Two Bombardier Talent low-floor DMUs on the O-Train prototype line in Ottawa Canada.
File:RDC BCOL BC-15.jpg
BC Rail RDCs, courtesy trainweb.com.

Canada generally follows similar buff strength requirements to the USA, but new services are evaluated on a case-by-case basis. As a result several types of lightweight DMUs have been used:

United States of America

In the United States of America only heavyweight DMU systems are permitted on freight rail corridors. This is due to the Federal Railway Administration setting higher buff strength requirements than European regulators, effectively prohibited the use of lighter weight European-style DMUs on main line railways.

Several rail operators in the United States use DMUs meeting FRA requirements:

  • Chicago's commuter rail line, Metra, is studying the use of DMUs on its newly proposed lines (STAR line, SES). They claim these DMUs will have better acceleration, be more fuel efficient, and seat more customers than the current diesel engine cab and double decker rail cars that are currently in use. [2]
  • Amtrak is reportedly encouraging the state of Vermont to buy DMUs for Amtrak's state-subsidized Vermonter service, in order to save money over the current locomotive-pulled arrangement. [3]
  • New Jersey Transit operates the River LINE from Camden, NJ to Trenton, NJ, every 15 minutes during peak hours and every 30 minutes at other times. Trains are one or two cars. The line is classified Light Rail because it utilizes imported European DMUs that do not meet FRA crash guidelines. The cars may not operate with the Freight rail service that shares the line so evening operating hours are restricted to Saturday nights. This line currently carries over 7,500 passengers on a typical weekday, exceeding expectations.

Manufacturers

DMU manufacturers include:

See also